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9.0 OPTIMIZATION GUIDELINES
9.1 GENERAL OPTIMIZATION GUIDELINES
This section has been published as a draft. We feel that it will generate discussion and feedback that will allow it to be improved and become more useful.
Introduction
The sections following are arranged in rough chronological order for your convenience. The System Protection items should be considered during the seven day test procedure, while the Client Comfort section could be implemented after the building has been occupied or during move-in. The Energy/Operational items could be considered after the building has been occupied for some time and some operating experience has been gained. These lists of ideas are not meant to be exhaustive nor all-inclusive. If there are items missing that you feel should be included, please send the information back to us so that a more comprehensive list can be assembled in the future.
9.1.1 Pre-Occupancy Optimization SYSTEM PROTECTION
.1 Check ramp for MAD to ensure it opens
slowly enough to prevent freeze protection from tripping during morning
start-up in cold weather.
.2 Install Night Setback routines to allow
equipment shut-down and still provide for building protection
.3 Set-up amperage points so that a broken belt
or coupling will show OFF status.
.4 Check for good outside and return air mixing
in economizer section of air handlers.
.5 Install routines to keep units off after
freeze thermostat triggered, until reset by operator.
.6 Program alarms as required for building
safety and operator preference.
.7 Ensure heating coil pumps are on when outside
air temperature is below freezing or valve open.
.8 Ensure ramps on ASDs are set up to be slow
enough to prevent overloading, and that all the parameters are set up.
9.1.2 Post-Occupancy Optimization CLIENT COMFORT
.1 Ensure that there is an adequate deadband
between heating and cooling setpoints to prevent cycling.
.2 Set room temperature setpoint to match
occupants expectations.
.3 Enhance SAT setpoint calculations with
additional feedback.
.4 Check to see if VAV boxes should have
increased airflow to solve stratification when reheat on.
.5 Ensure that overrides are set up for
appropriate duration.
.6 Check for noisy or drafty diffusers in
occupied areas.
9.1.3 Post-Occupancy Optimization ENERGY/OPERATIONAL
.1 Shut off any energy using devices for as
long as possible. Consider optimal start.
.2 Install Dynamic Control Strategies in medium
and large mass buildings.
.3 Optimize lighting off times through
off-sweeps or other methods.
.4 Upgrade graphics to operators requirements.
.5 Optimize all heating and cooling to
prevent/reduce chances of reheating/recooling.
.6 Ensure that when devices are off that
setpoints concur with that action.
.7 Ensure that all software controllers are set
up to reduce hunting and cycling.
.8 Input holidays into an annual schedule and
incorporate year into point name. Eg. "SCH96_AS".
.9 Consider getting low use rooms up to
temperature in morning and shutting off for rest of day, or widening deadbands,
but only if occupants can
restart when required. Note must be put in area.
.10 If information metering is installed, set up daily
energy accounting routines.
.11 Ensure that heating coil pumps are only on when below
freezing outside or here is a heating demand and off at other
times.
.12 Set up building so that it operates on outside air for
cooling if possible and bring on mechanical cooling only when
required.
.13 Ensure that there is an adequate deadband between
heating and cooling setpoints.
.14 Ensure that overrides are set up for appropriate
durations.
.15 Find the areas of the building that are driving the
setpoints and make changes to minimize their impact.
9.2 SYSTEM OPTIMIZATION GUIDELINES
Introduction
The generic startup logic used in the Client Comfort System Design Manual has been purposely simplified to allow commissioning and start up to be straight forward. The format and linking of the output orientated code with graphic icons, has put in place a system that will allow this code to be easily optimized and documented. The following guidelines provide a check list of optimization concepts that should be considered for each system. Chapter 38, Building Operating Dynamics and Strategies, of the 1995 ASHRAE Handbook HVAC Applications should be reviewed to provide background and rationale for optimization.
Optimization is a process of providing the optimum fit of the new CCS with the actual installed mechanical systems limitations and the building characteristics. This process can only be completed when the building is occupied and used for its intended purpose. Trend data gathered by the CCS strongly suggests the areas in which optimization will be most effective. Analyzing the trend data will quickly identify system problems and opportunities for optimization. Trend graphics will also allow us to judge the success of our optimization strategies.
General Concepts
The optimization concepts are organized to match the output orientated code for all systems as outlined in Section 5 of the manual. The basic optimization concept is presented with supporting information. Exact generic code has not been provided as the actual implementation of the concepts are building and CCS vendor dependent. The lists of optimization concepts should be treated as the minimum optimization concepts to be applied to each system. Each project will present its own optimization opportunities and no attempt has been made to document these.
9C OPTIMIZATION COOLING SYSTEMS
BCBC Single Centrifugal Chiller Type D (C:D)
Chiller Optimization Concepts
PG 3 Chiller
Reduce chiller runtime to the lowest possible number of hours in the most effective
operating range.
.1 Control from actual space temperature demand not only outdoor air
temperature.
.2 Use dynamic calculation as a lock out to prevent unnecessary chiller
operation.
.3 Use room temperature average or return air temperature for stability.
.4 Avoid starting chiller for only one area of building. Solve hot spot
problems so that they require cooling at approximately
the same time as the rest of the building.
PG 3 Chiller Vane Program
Ramp chiller slowly on start up.
.1 When the chiller starts the complete loop is usually warm. If the
chiller is not ramped over a period longer than the loop
pull down, the chiller will go to full capacity to
cool. This may exceed the condensing capacity of the system, causing the
unit to trip on high head pressure or potentially
establish a new electrical demand penalty. The highest value of the ramp
should be limited during shoulder months to reduce
electrical demand. Tune start up coding to match application.
PG 3 Chiller Vane Program
Reset chilled water to highest possible temperature.
.1 Actual space demand should be fed back to the chilled water reset
to insure that the warmest possible chilled water is
being used to meet the load. A safety low minimum
should be set as well as a high limit, which when reached should stop
the chiller.
PG 22 Cooling Tower
Reset condenser water to lowest possible temperature.
.1 Actual chiller machine design will determine the lowest possible
water temperature that can be operated. Achieve
condenser water control by cycling the condenser or
cooling tower fans, or control output capacity not bypass condenser
water.
9V OPTIMIZATION VARIABLE VOLUME AIR SYSTEMS
PG 2.2 Return Fan or Exhaust Air Pressurization Control
Maintain optimum positive building pressure.
.1 Building pressure should be maintained positive to reduce
infiltration. If setpoint is too high air movement at doors could
be a problem and exhaust air volume may be
restricted. Too low a setpoint will allow building to go negative. Outside air
reset may be required to offset pressurization
changes caused by the stack effect as building thermocline reverses from
winter to summer. In some systems return fan will be
able to be shut off when system is on a high percentage of
recirculation.
PG 4.3 Cooling
Reduce cooling run hours as low as possible.
.1 Prohibit mechanical cooling if Cold Day = YES. Cold Day is
calculated in Temperature Predictor program.
.2 If the supply air is too cold with one stage of DX, hold off cooling
start decision or increase air flow to warm area. In
severe conditions you may have to increase minimum
flow to solve low temperature or provide a false load with mixed air.
.3 For direct expansion systems if discharge air temperature drops too
low with two stages of cooling hold off second stage
until supply air increases above setpoint.
PG 5.2 Heating
Review original design intent for heating.
.1 Insure that heating is meeting the original design intent. If
early morning warm up is included provide programming. Use
optimum start to start fan and heating. Insure mix is
set to 0% for warm up.
.2 Optimization of heating will require a clear understanding of actual
heating performance. Most systems have heating coils
to heat minimum ventilation air at extreme cold
ambient temperatures.
PG 6.2 Evaporative Cooling
Maximize evaporative cooling to reduce mechanical cooling.
.1 Trend a start cycle of evaporative cooling. Note response time
effect of cold water as it fills. An interlock will be required
to prevent outside air on mix from closing down. If
outside air on mix is reduced, humidity in space will rise rapidly.
Discharge control may have to be implemented to
prevent over cooling. Rapid cycling of pump or valve can usually
achieve some control. Each system will be unique.
PG 11.3 Supply Air Temperature
.1 Add high and low temperature adjust to supply air
temperature calculation.
Generic Start Up Code
SAT_SP = 18 - ((RT_AVG - RT_SP) * 4) ADD B + C
Add:
IF MAX_RT > 23.5 THEN B = (23.5 - MAX_RT) *
3 ELSE B = 0
IF MIN_RT < 21 THEN C = (21 - MIN_RT * 3
ELSE C = 0
Tune algorithm to match actual conditions.
.2 Add minimum ventilation calculation.
Calculate the maximum supply air temperature
(ventilation air temperature setpoint VAT_SP) that will still insure minimum
ventilation is being met.
SAT_SP = LSEL(SAT_SP, VAT_ST)
When cooling is started:
VAT_SP = SAT_SP
If heating is used consider using mixed air
temperature rather than supply air. If mixed air is not stable hold fixed minimum
position with damper analog out.
Ventilation air temperature setpoint = ((Minimum CFM
* Outside Air Temp) + ((Total Air Flow - Minimum CFM) *
Return Air Temp)/Total Air Flow)
If no flow measurement exists estimate flow from ASD
position speed calculation and fan curves.
Review BCBC Adequate Ventilation Document.
.3 Optimize supply air temperature and ventilation fan volume.
Example: If ASD > 80 reset supply air temperature
setpoint down. If ASD < 60 reset supply air temperature setpoint up.
Limit will be required. Keep air flow high enough to
meet minimum air flow and ventilation requirements. Reset must be
timed to prevent cycling.
PG 12.3 Supply Air Pressure
Implement terminal regulated air volume control (TRAV).
.1 Insure that at least one terminal VAV box is completely open and
temperature parameters cannot be met before
increasing fan static pressure.
.2 Identify boxes that can never achieve temperature or air volume
setpoint and take corrective action.
Eg: - increasing air flow,
- removing duct restrictions,
- improve diffusion,
- increase static and lower supply air only as a last resort because total energy will be
increased.
Project:_________________________ Date:______________ Prepared by:______________
Building | A | B | C | D | |||||||
System | SZ | VAV | VAV1 | VAV2 | GYM SZ | SZ1 | SZ2 | SZ3 | SZ4 | SZ1 | SZ2 |
Implementation of Temperature Predictor Program | X | X | X | X | X | X | X | X | X | X | X |
Feedback to boiler reset program | X | X | X | ||||||||
Night setback of space temperature | X | X | X | ||||||||
Fan shut off at night | X | X | X | X | X | X | |||||
Fan slow down at night | X | X | |||||||||
VAV box control - night mode | X | X | |||||||||
Reheat valve control - night mode | X | X | X | X | X | X | X | X | X | ||
Room temperature control of SAT_SP | X | X | X | X | X | X | X | X | X | X | X |
Reheat flush at 6:00 when cold day | X | X | X | X | X | X | X | X | X | X | |
Return fan off when not required | X | X | X | ||||||||
Exhaust fan control | X | X | X | X | X | X | X | ||||
Loss of box volume alarm | X | X | X | ||||||||
Overrides push buttons | X | X | X | X | X | X | X | X | X | ||
2nd pump operation | X | X | X | X | X | X | X | X | |||
Set up alarms | X | X | X | X | X | X | X | X | X | X | X |
Energy Accounting implemented by building |
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Updated: 97/05/28 by KWS
Copyright © British Columbia Buildings Corporation, September 1994